DURATEC PERFORMANCE PARTS

NEW!


Raceco 100 mm steel crank pulley. Lighter than stock cast iron unit which has been known to fracture with high rpm use. Less inertia and losses due to smaller diameter. Saves 0.5 kilos of weight over stock 132mm pulley. As used on Raceco 2.2 lt 300 bhp 9000 rpm engines.

£150.00 + VAT

Broach keyway in steel pulley if required. £20.00

 



 


Raceco design Duratec valves. 36.5 mm inlet and 32 mm exhaust for maximum flow and power. The use of these valves allows for unprecedented airflow figures. Require new valve seat inserts. Material exceeds 21-4N. Plasma nitrided. Valves have no undercut to improve strength and flow and are intended for high performance use. As used in our 300bhp engines

£20.00 + VAT each

Uprated valves of the same quality as above also available in stock 35mm and 30 mm sizes. Recommended for high rpm use.

£20.00 + VAT each

Split collets for above £1.00 + VAT each

 



Cylinder head development

Roller throttle body & ported Duratec head being tested on Superflow 600 flowbench.

Raceco have tested every type of cylinder head and throttle body combination currently available.

We have found that our 54mm throttle bodies out-perform every other induction sysyem on the market on a properly ported head. Hence the high power figures we have been obtaining.

Porting from £400.00+VAT
Ultimate performance big valve heads. POA
Flow bench testing from £80.00+VAT





Camshafts
Camshafts in a range of profiles with vernier sprockets. Durations from 260° to 310° Please call to discuss your requirements.

Pair of camshafts inc. vernier sprockets £440.00 + VAT






NEW!

Raceco design custom profile cams. As used in our 300 bhp + engines.
Exclusive to Raceco. We can also grind custom profiles on new blanks according to customer requirements.

Not available elsewhere £500.00 pair including vernier sprockets.

Raceco single valve spring kit suitable to 8,500 rpm.  £150.00

Raceco dual spring kit suitable to 9,500 rpm. £250.00

Mechanical chain tensioner conversion. Avoids chain tensioner problems at high rpm. Semi-mechanical. Provides a positive stop to replace the ratcheting mechanism whilst retaining hydraulic tensioning and chain lubrication facility. As fitted to all Raceco engines.


Convert your existing tensioner. £35.00

Outright price, including new tensioner.  £65.00



 

Donor Engines

We can supply brand new donor engines for your Duratec conversion. These engines are usually available from stock. Prices from £1,200.00 to £1,650.00 +VAT.

Trade enquiries welcome.



Duratec 2.0 and 2.3 litre engines

 




Tuned Engines
from 210 to 310bhp


Raceco 210bhp 2 litre Duratec engine.

Entry level 210 bhp 2 litre, 165 ft lb 7,500 rpm Duratec engine. There are dozens of Raceco 210 engines powering Caterhams, Westfield and Elises. Engine consists of new base unit with minor head work, performance cams with adjustable vernier sprockets, valve spring and top collar kit, balanced and keyed crank, steel flywheel and AP Racing clutch. ARP rod and flywheel bolts, wet sump casting plus a couple of little modifications we don’t tell anybody about to make the engine more reliable.

 £4,495.00+VAT

Raceco 220bhp 2 litre Duratec engine.

The 220 engine is all the components as above plus a full cylinder head porting that is suitable for 250 bhp + engines making upgrades easier at a later date, higher spec cams and pocketed pistons.  170 ft lb, 7,500 rpm

£4,995.00+VAT


Raceco 250bhp 2 litre engine

2 litre with steel rods, forged pistons, 250 + bhp, 180 ft lb, 8,500 rpm

£6,995.00

Raceco 250 2.3 litre engine
Raceco 280 2.3 litre

Raceco 2.2

Projects under development. Raceco 300 bhp 10,000 rpm 2 litre. 

Raceco UK have built more different capacity and different specification Duratec engines than anybody else in the UK and possibly further afield. Raceco are the only engine builders to have tested 300 bhp + engines in three different capacities, 2.4, 2.3 and 2.2 at the Emerald rolling road run by Dave Walker. The Emerald rolling road is used by many Caterham owners and so it offers a direct comparison with other makes and engines from different suppliers. Nobody else has yet to test a 300 bhp 4 cylinder engine at Emerald.

Please note that engines can be built to the specification the customer requires, not only to the above specifications. 26 years of building engines to the highest level means that Raceco take the guess work out of performance engine building.

To see some dyno graphs of Raceco engines please go to www.dyno-plot.co.uk  go to power-run graphs and type in Raceco in the search facility. Power graphs can be over-laid to compare different engine specs. You can even overlay engines form other manufacturers but to be fair only engines tested at Emerald will give a true comparison.



Nitron Elise fitted with Raceco Duratec engine. 274 bhp / 198 ft lb torque.

 



Steel crankshafts

 

 

Steel crankshafts with either 4 or 8 counterweights for both 2l (83.1mm stroke) or 2.3l (94mm). Other sizes available on request.

£1650.00+VAT



NEW! Raceco 2.2 crankshaft

Raceco design 88 mm stroke low inertia crank. High rigidity, 300 bhp 9,000 rpm capacity. As used in our 2.2 conversion. Both 2 and 2.3 litre engines can be converted with rods to suit. To be used with our Raceco design 89mm pistons.

The Raceco 2.2 89x88 over-square engine is a great compromise between the 2 and 2.3 litre engines giving good torque, power and revability.  Top quality UK manufacture by Arrow Precision in Nitrided EN40B. Manufactured to exclusively for Raceco UK.

Crank and rod set £2,600.00.

Due to our exclusive design no photos of this crankshaft will be published.

N.B. For the 300 bhp + engines including the Raceco 2.2  we still recommend Arrow as their quality is unsurpassed.

 




Uprated bearing shells
Heavy duty big end shells for 2l or 2.3l engines

£95.00+VAT per set




Connecting Rods

Arrow steel connecting rods for 2l or 2.3l engines. Still the best steel rod available anywhere.

RRP £840.00, our price £795.00+VAT per set


 



Pistons

Omega 87.5 mm piston. Utilises original ring pack. Available for 2 litre and 2.3 litre engines. Other pistons in different bore sizes and compression heights also available, please enquire.

£440.00+VAT per set




Raceco design 89 mm pistons. Features valve cutouts to suit Raceco 36.5 and 32 mm valves. + 2 cc dome.  Dome can be machined to alter compression. Includes rings and pins.

Maximum permissible over-bore on stock cast-in liners.

Gives 2068 cc with 83.1 mm 2 litre crank, 2340cc with 94 mm crank (2.3 capacity is actually 2,261cc)

Also used in our successful Raceco 2.2, 300 bhp , 200 ft lb, 9,000 rpm engine.

Includes rings, pins and circlips

£495.00 + VAT per set of 4


 



Direct to head throttle bodies

45mm direct to head throttle bodies with 90mm air horns

Throttle bodies £495.00+VAT a pair
Air horns £20.00+VAT each


NEW! NOW IN STOCK

Raceco design 54 mm direct to head throttle bodies. Manufactured by Jenvey exclusively for Raceco UK. These throttle bodies are the development of three different prototypes that have undergone two years of engine, flowbench and dyno testing. Out flows both our 52 mm parallel and 52 mm taper designs with the convenience of being direct to head and not requiring a separate manifold. Also out flows the roller bodies tested. They have the added bonus of being affordable as the one-off prototypes were extremely expensive to manufacture.

These are an essential requirement for high output engines and work extremely well with both a well ported Focus head or big valve Focus or Ranger/Mondeo head.

Don’t be fooled by engine builders that have never built a 300 bhp / 75 bhp per cylinder engine that say that these throttle bodies are too big. They are still on the small side in comparison to a World Superbike Honda or Ducati twin that run throttle bodies in the region of 60 to 65 mm per cylinder! In fact our top of the line big valve head loses 1.5 % of flow when these bodies are fitted so bigger ones may be on the ways soon! 54 mm still offers excellent driveabilty and idle.

N.B. these throttle bodies will work only on a well ported or big valve head. They will be too big for a stock or badly ported head.

Throttle bodies shown in photos are prototypes. Production items will be black with "O" rings at gasket face with additional bosses for top mounted throttle linkage

£645.00+VAT. NOW AVAILABLE

 



Duratec engine mounts for Caterham installations

Available for standard applications (left) or to clear the pump stack with a Pace dry sump system (right)

£140.00+VAT (standard)
£160.00+VAT (Pace DS)

 



Alternators

Alternators available: Small (93mm, 45W) or Medium (100mm, 55W).

Small alternator £186.00 Price reduction £149.00+VAT
Medium alternator £164.00 Price reduction £149.00+VAT



80mm or 65mm aluminium pulley £52.00+VAT

 



Alternator mounts

Small alternator mounts £55.00+VAT
Medium alternator mounts £110.00+VAT



Starter motor


We can supply a starter motor kit, consisting of the motor, bolts, rubber plug and rear steady bracket.

Starter motor kit £175.00+VAT

 



Oil filter adapter

Oil filter adapter to present filter perpendicular to the block to aid ground clearance.

£75.00+VAT

 



Thermostats

We can supply thermostat & housing assemblies, either conventional 82° (pic above) or electrically heated - can be controlled by the ECU to open at a specified temperature.

£42.00+VAT (conventional)
£49.00+VAT (heated)

 



Flywheel & Clutch


Duratec lightweight steel flywheel £190.00+VAT
ARP Flywheel bolts £40.00+VAT

AP Racing clutch kit (plate & cover, up to 250bhp) £175.00+VAT
AP Racing heavy duty friction plate (Tested at over 300bhp) £95.00+VAT
AP Racing clutch cover (Sold separately) £115.00+VAT

 



Baffled wet sump

High performance wet sump with windage tray.

£345.00+VAT

 



Pace dry sump system

A Pace dry sump system shown fitted to a 2.3 engine. Two stage scavenge and single stage pressure pump. Includes breather blanking plate and ARP crank bolt.

£950.00+VAT

 



Dry sump breather blanking plate



Breather blanking plate for use with dry sump.

£18.00+VAT